Qingdao Linghan Industry and Trade Co., Ltd has launched a new generation energy-saving mechanical series, focusing on cutting power and water consumption for hat manufacturers worldwide. The full product lineup covers energy-saving Hat Ironing Machine, low-power Hat Shaping Machine, complete matched Hat Making Equipment, power-saving intelligent Automatic Hat Equipment, stable low-consumption Cap Peak Bending Machine and multifunctional integrated Hat Ironing & Shaping Equipment, bringing obvious cost reduction benefits to small, medium and large hat processing enterprises.
Energy consumption has always been a major recurring expense for hat factories that run machines for long hours every day. The newly upgraded Hat Ironing Machine adopts an efficient instant steam generation structure instead of traditional large built-in boilers. It only produces steam when ironing is needed, cutting water and electricity waste during standby periods by more than 30%. The internal heat circulation design ensures uniform heat distribution, shortening ironing time while maintaining excellent wrinkle removal effect for knitted hats, baseball caps and muslim caps.
Matching the energy-saving ironing unit, the optimized Hat Shaping Machine uses heat insulation materials around the heating mold to avoid heat loss. It reaches the set shaping temperature faster and keeps constant temperature with less power consumption, and the finished hats still maintain plump and long-lasting three-dimensional shapes. When paired together, they form the core low-energy components of the whole set of Hat Making Equipment.
The intelligent Automatic Hat Equipment is equipped with an automatic sleep mode. When no hats are placed on the working stations for a certain period, the machine will automatically reduce heating power to save energy. Its multi-head synchronous operation structure improves single-shift output, so the average power consumption per finished hat is greatly decreased compared with old single-head equipment.
As the essential pre-processing device, the Cap Peak Bending Machine updates its pneumatic system to reduce air compressor load, lowering extra power loss of supporting air equipment. For sample rooms and small batch production lines, the compact Hat Ironing & Shaping Equipment combines ironing, shaping and cooling functions in one unit, eliminating the need to buy separate cooling machines and reducing the total number of powered devices in the workshop.
All energy-saving models pass strict power consumption testing before shipment and comply with international energy efficiency standards. Linghan’s technical team provides free energy-saving parameter adjustment guidance for overseas customers to maximize cost savings during daily production. Up to now, many clients from Southeast Asia and the Middle East have fed back that their monthly utility bills have dropped significantly after switching to Linghan’s new machinery.
In the future, Qingdao Linghan will continue to strengthen energy-saving technical research, further optimize the energy efficiency of Hat Ironing Machine, Hat Shaping Machine, Automatic Hat Equipment, Cap Peak Bending Machine and Hat Ironing & Shaping Equipment, and develop more eco-friendly and cost-effective Hat Making Equipment for global hat industry partners.
